diff --git a/package.json b/package.json
index c60d30d16..20e94ba26 100644
--- a/package.json
+++ b/package.json
@@ -31,7 +31,8 @@
         "build:lib": "npm run build:routes && tsdown --config ./tsdown-lib.config.ts",
         "build:routes": "cross-env NODE_ENV=dev tsx scripts/workflow/build-routes.ts",
         "vercel-build": "npm run build:routes && tsdown --config ./tsdown-vercel.config.ts",
-        "worker-build": "tsdown --config ./tsdown-worker.config.ts",
+        "build:routes:worker": "cross-env NODE_ENV=dev WORKER_BUILD=true tsx scripts/workflow/build-routes.ts",
+        "worker-build": "npm run build:routes:worker && tsdown --config ./tsdown-worker.config.ts",
         "worker-dev": "npm run worker-build && wrangler dev",
         "worker-deploy": "npm run worker-build && wrangler deploy",
         "worker-test": "npm run worker-build && vitest run lib/worker.worker.test.ts",
diff --git a/tsdown-worker.config.ts b/tsdown-worker.config.ts
index b0e4b7d30..690483f2d 100644
--- a/tsdown-worker.config.ts
+++ b/tsdown-worker.config.ts
@@ -91,5 +91,7 @@ export default defineConfig({
         'xxhash-wasm': path.resolve('./lib/shims/xxhash-wasm.ts'),
         // Routes file with Worker-specific build (match relative import from lib/)
         '../assets/build/routes.js': path.resolve('./assets/build/routes-worker.js'),
+        // routes.json is only used in test environment, but rolldown still tries to resolve it
+        '../assets/build/routes.json': path.resolve('./assets/build/routes-worker.js'),
     },
 });